It's official! We've finally started! Last weekend progress was made installing the subfloor. We went out to Abbie's parents Friday evening; stopping at Lowe's on the way (because the Granbury Lowe's didn't have what we needed in stock). Good thing we didn't bring the Fit, because the bundles of insulation were much bigger than we realized! We managed, with the help of some rope, to fit all 4 in and on Abbie's car. Luckily it made it the whole way!
Saturday morning was spent prepping the trailer for the subfloor. This involved:
- Cleaning out the branches and dust;
- Sanding down rust spots and then painting back over them;
- Caulking openings in the metal sheathing on the bottom of the trailer;
- Welding 4 metal plates over holes in the wheel well left open by the manufacturer.
After all of the trailer prep was complete we were able to start cutting the 3/4" OSB tongue & groove subfloor panels to fit on the trailer. We decided that we would cut all of the panels before we glued and screwed them down. This was to make sure everything fit and so we could hopefully get in a groove of cutting the panels.
We picked up where we left off cutting subfloor panels Sunday morning. Other than an impromptu Lowe's trip for the last OSB board, the panels fit together beautifully! Before we pulled the panels up to put the insulation in we elected to pre-drill all the screw holes on all the panels. This will allow us to quickly screw down the panels when we put the adhesive down. This is important because there is a 15 minute drying deadline for the adhesive, and not having to pre-drill holes will make it more likely that we will meet this deadline. As we learned, pre-drilling the holes through the 1/8" steel is time consuming and pretty physically tough.
It would have been nearly impossible to complete all of these steps in the 15 minute time frame if we didn't do the pre-drill in advance. Abbie will tell you we drilled a million holes, but hopefully it was less than 500 or else we'll need to go get some more screws.
As the weekend came to a close, we were racing the setting sun to get all of the all of the holes pre-drilled before dark. So we kicked it into overdrive and finished strong. Meaning this coming weekend our Thanksgiving goals are to:
- lay in the insulation,
- put down the subfloor adhesive, and
- screw all of the panels in place.
Then once all that's done it will be on to framing!
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